New 2600 x 5000mm (86" x 200") T-One Jumbo Printer Slotter machine

New 2600 x 5000mm (86" x 200") T-One Jumbo Printer Slotter machine

1)   Feeder Unit

A. Sun Automation Lead Edge Feeding System

●With four shafts and strong vacuum suction. The feeding precision and stability are promised for both high speed and low speed. 

● Feeding stroke could be adjusted to reduce feeding roller impression.

●  Frequency converters control the vacuum  to match different size paperboards.

●  High stability with high speed, less noise and variation.

●  Left and right side guides are PLC controlled and motorized.

●  Motorized backstop forward and backward movement.

● Continuous or skip feeding is available with counters.

B.Dust Removal System

   ● Dust removal system with several brushes and segmented vacuum sheet cleaner.

C.Upper and Lower Feeding Roll

● Upper feeding roll wrapped with wear resistant rubber.

● Lower feeding roll surface knurled and  chrome-plated.

● Self-locked system applied for adjusting feeding roll gap, range is 0-12mm.

●Cam bearing applied for impression roll power transmission, wearing reduced and also transfer more stable.

D.Units Open and Close, Zeroing System

● With the clutch for the machine open and closed to avoid damage to the machine while in moving.

● Main motor is protected from starting up when units are not completely closed and locked.

● Encoder applied for all units with zeroing function.

● Zeroing function used for sample making, generally speaking  two paperboards are enough.

2)Printer Unit (three units)

A.Printing Cylinder 

● High grade steel ground and chrome-plated.

● dynamic balancing

● Available with  Matthews  system, on the two ends with locking system to promise printing plate precisely putting .    

● Full groove for hanging strip insert, specification is 10mmx3mm.

B.Pressing Roll 

● High grade steel ground and chrome-plated.

● Run stable with dynamic balance done.

● Self-locking system is applied on the caliber adjust of the pressing roll, range from 0-12mm

C.Ceramic Anilox Roll (Optional) 

● High grade steel ceramic -plated, ground and laser engraving.

● Evenly distributed dot for evenly ink distribution.

● Self-locking system is applied on the caliber adjust of the anilox roll, range from 0-12mm.   

D.Rubber Roll 

● Wear resistant rubber wrapped around the steel pipe surface.   

● Fixed speed difference between rubber roll and anilox roll, so the ink scrapping will be much better.

● Specially ground for the rubber roll center, ink transfer will be much better

● Self-locking system is applied on the caliber adjustment of the rubber roll, range from 0-12mm.   

E.Registration Adjust System

● Planetary gear system applied.    

● Printing register controlled by PLC and motorized.

● Lateral register controlled by PLC and motorized (±10mm).

● Printing cylinder registration adjusted by converter, fast adjustment, zeroing and higher precision.

●After printing plate cleaning and closing the units, it will come to the original position automatically.

F.Quick Set for Pull Collars.

  ● Upper roll: Solid chromed steel roll attached with three pull collars.

   ● Lower roll: Chromed on surface.

   ● Quick move for pull collars.

● Self-locking system is applied on the gap adjustment of the pull roll, ranging from 0-12mm.

G.Ink Circulation System.

● Pneumatic Single Diaphragm Pump，stable inking and easy maintenance.

● Ink will not be pumped when the rubber roll and anilox roll are not completely touched.

● Indicator will be on if abnormal inking.

● Filter applied to remove the impurity.

● Stainless ink basin.

● 0.4-0.5kg ink could be saved for each time ink changed or washed for each unit.

● Automatic washing system; after ink return finished and washing will be auto on.

H.Printing Registration Fixed Structure.

● Magnetic clutch brake system: when units are open for registration, adjust and wash，the brake system stops the gear running. And the gear stays in the same position.

● Cam bearing applied for the impression roll                

3) Slotter unit (Double Slotter)

A. Six Shafts, One Shaft with Front and Back Slotting Knife, Internal Gear Applied to   Adjust Carton Height. Prevents Lubricant onto Paperboard.

● Solid chromed and ground steel creasing shaft.

● Pre-creaser to make paperboard not easily damaged while creasing.

● Upper creasing wheel covered by anvil ring, paperboard will not be damaged.

● Self-locking system applied for gap adjustment of the pre-creaser and creaser, range from 0-12mm.

● Slotting bases move along linear bearings and are driven by lead screws for flexible and precise movement.

B. Lead Screw Matching with Liner Guide for Slotting Base Lateral Movement, More Flexible and Precise.

● Solid chromed and ground steel for the slotting shaft.

● Standard slotting knife width is 7mm.

● Center slotting knife is movable.

● Self-locking system applied for gap adjustment of the slotting base.

● Cam bearing applied for the impression roll working, wear reduced and run more stable.

C.Upper and Lower Base Coupled Movement, While Moving the Male and Female will be in the Same Line, Slotting Knife Prolonged.

D.Pre-creaser, Creaser and Slotting Base Lateral Movement are PLC controlled and Motorized.

E.Self-locking System Applied for Gap Adjust of the Pre-creaser and Creaser.

F.Protective Device Applied to Prevent Slotting Knife from Crashing  when Carton Box Height Adjusted.

G.Lead Screw Matching with Liner Guide for Slotting Base Lateral Movement, More Flexible and Precise.

H. Flap Cutting Knife could Cut 3-5 Ply Board with no Adjust.

I. Slotting Registration Adjust.

●  Planetary gear structure.

●  Slotting register and height of the carton box are controlled by  PLC and motorized.

4)Rotary Die-Cutter unit

A. Die Cylinder (Lower)

● Ground and chromed high quality steel

● Dynamic balanced for stable running.

● Fixing hole distance is 50mm lateral.

● Creasing height is 22.60mm.

● Wooden die thickness is 13mm.

B. Anvil Cylinder (Upper)

● Ground and chromed high quality steel

● Dynamic balanced for stable running.

● Anvil cover thickness is 10mm,width is 252mm.

● Side to side oscillation of anvil cylinder( 50mm).

●  Motorized gap adjustment between anvil roll and die cylinder.

C. Self-locking System Adopted for Pulling Roll Gap.

D. Cam bearing applied for the Pull Roll working, wear reduced and run more stable.

E.Cutting Registration Adjust System

● Planetary gear system

● Cutting registration controlled by PLC and motorized, 360°adjust.

● Lateral registration controlled by PLC and motorized, range ±10mm.

F.Anvil Speed Compensating System with Dependent Motor, range ±3mm.

G.With Anvil Grinding System for Keeping Smooth.

5) Vibrator (Optional)

  ● Collecting arm air-cylinder controls up and down for easy rotary die putting.

  ● Scrap cleaner section with independent motor, vibrating shaft with 3 points to increase vibrating frequency and improve result.

● Imported round vibrating belt used, with nice flexibility and will not damage the paperboard. The     vibrating belt driven by independent motor for easy speed control.

   ● Whole belt shaft with slot for easy to add or reduce the belt according to the board size and different type carton.

   ● At the end of the vibrator there are strong power fans and brushes, so the scrap will be completely removed before coming to the stacker.

 . ● Under the vibrator there is a scrap transfer belt .All scrap will come back to the underground pit or on the scrap transfer at the end of the machine.

6) Auto Stacker

●  Collecting arms can be operated manually or automatically.

● Collecting arm speed is normally the same as feeding. It could also be adjusted according to the feeding speed.

● Flapping devices make paperboard in order and squared, stacking  height up to 1700mm.

● Transfer section will come up automatically according to the height of the board, hydraulic up and down controlled by PLC.

●  A device that prevents the collecting hub from failing for operator safety.

● A pneumatic system applied  to hold the coming paperboard, when the pile reaches a pre-set height. 

●  Wrinkled flat belt will  prevent the paperboard from failing.

● The tension of the belts for connecting arms can be adjusted independently, no limit because of  belt length.

7) Driving Gears

  ● High-grade steel,grounded and heat treated with hardness >60°.

  ● Keyless connection ring applied: reduce the center wear and enlarge the vacant space, to keep the registration precise for a long time.